A Shoe-Testing Machine Called “The Beast”

In a Charlottesville, Va., biomechanics lab, there is a unique shoe-testing machine called the “Biocore Elite Athlete Shoe Turf Tester,” or for short: The Beast.

“It’s a custom device that’s able to build up the kinds of forces that elite athletes do,” said Dr. Richard Kent inside the lab.

Dr. Kent is a professor of Mechanical and Aerospace Engineering, Biomedical Engineering and Emergency Medicine at the University of Virginia and works with the NFL on issues addressing athlete health and safety.

“The force that an NFL player puts on the ground through his shoe is much higher than say high school or even college players,” Kent said. “‘The Beast’ helps us understand how much force it takes to release different cleat patterns from a turf surface.”

Learn More About Using Biomechanical Research to Support Improvements in Helmet Technology

Evaluating Shoe Safety

“A lot of people don’t realize that the shoe is an important piece of protective equipment,” Kent said.

“It’s not just about style or performance,” he said, “A shoe actually takes loads off of the foot so it can protect it.”

Dr. Kent said lower limb injuries are responsible for a significant amount of player time lost.

“Every year, an NFL player will have 50 to 75 options they can consider for footwear to wear during a game,” he said. “So our job, basically, is to evaluate the safety effectiveness of that footwear.”

“We look at every cleat pattern that comes into the league every year,” he said of this project, which is done in collaboration with the NFL Players Association.

According to Kent, there historically hasn’t been this kind of evaluation of footwear at loads relevant to NFL players.

“I think we can really make some progress,” he said.

“A lot of this is informed by the automobile safety world,” Kent said. “We’re applying a lot of those tools and techniques—basically we have crash test dummies now for feet.”

A Three-Part Test

“We’re testing three aspects of shoes,” Dr. Kent said, “Its traction behavior, its flexion behavior and how well it fits on the foot.”

Traction is tested with The Beast machine.

Dr. Kent said “we can test how much force it takes and how much torque it takes to get the shoe to release from different kinds of surfaces.”

He uses a custom device called “The FAST” to test a shoe’s flexion—or the amount of force that a shoe generates as the toes bend backward like during running. Kent explained that if a shoe allows a toe to flex too far backward, it can result in turf toe, among other injuries.

“We want the shoe to really stiffen up and offload the foot so that you don’t bend the toe so far,” Kent said.

And Dr. Kent says a shoe’s fit is crucially important for two reasons.

“If the shoe is too narrow, the side of the foot can slip off the plate of the shoe,” he said. “If it gets over the side of the shoe, the bones on the side of the foot can break. And so, the shoe needs to be wide enough to accommodate an NFL player.”

“The other aspect of size is we can go to all this trouble to optimize a shoe, and then if you wear the wrong size, it’s not flexing in the right spot,” he said.

“An NFL player should not go pick a box off a shelf and put that shoe on,” Dr. Kent said. “There’s much more to it.”

Helping Players Make Informed Choices

Dr. Kent continuously shares his research findings with the NFL and the NFL Players Association, as well as the shoe companies so improvements can be made.

The NFL’s Musculoskeletal Committee, which supports and analyzes this kind of biomechanical research and injury data, publishes the results of the testing and shares it with NFL players.

A poster summarizing the results hangs in all 32 NFL club locker rooms.

The goal: to equip players and equipment managers with the best information so they can make the most informed choices.

Read the 2017 Health and Safety Report

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